Precision production: The new Volvo Penta IPS Professional Platform

We invite you behind the scenes to explore the meticulous process. Stefan Gardh, Senior Production Engineer at Volvo Penta, provides an exclusive insight into the refined craftsmanship at our Köping production facility.

What makes the Köping facility unique in terms of advanced marine solutions?

Stefan Gardh: Köping is the center of excellence for Volvo Penta which specializes in precision assembly and advanced quality control of marine transmissions. Our facility integrates automated production systems, high-tech monitoring equipment, and extensive end-of-line testing to ensure every unit meets Volvo Penta’s stringent performance standards. It is a robust process that yields impeccable results.

How does the IPS Professional Platform production process contribute to Volvo Penta’s overall mission?

Every step of our production process reflects Volvo Penta’s commitment to innovation, reliability and efficiency. Each IPS Professional Platform unit undergoes meticulous assembly, precise shim adjustments for optimal gear meshing and thorough software calibration. By focusing on precision, automation, and rigorous quality checks, we deliver a product that meets customer expectations for performance and longevity.

What excites you most about working with the IPS Professional Platform production line?

The unique challenges of the Volvo Penta IPS Professional Platform make this project incredibly rewarding. Its size and complexity pushed us to develop new assembly methods and ergonomic solutions. We’ve also taken major steps in quality verification and process optimization, ensuring Volvo Penta continues to set new industry benchmarks.

What are some of the most advanced technologies used in the production process?

One of our most critical tools is the end-of-line testing rig, which ensures that every unit meets performance requirements. We also use sensor-equipped torque drivers, precision weighing systems and automated leak-testing equipment, all of which contribute to an unmatched level of quality assurance.

How is ultimate IPS Professional Platform unit quality and performance secured?

The state-of-the-art newly expanded cleanroom facility plays a crucial role in preventing contamination and ensuring long-term reliability. By integrating meticulous cleaning processes and strict environmental controls, we enhance both product durability and operational efficiency.

How have automation and digitalization improved efficiency?

Automation is key to ensuring precision and consistency. Our smart assembly systems guide technicians through each step, ensuring correct sequence and quality standards. We also employ advanced weighing techniques to guarantee accuracy in component selection, reducing the risk of errors.

Does the IPS Professional Platform production still require human expertise?

Skilled technicians are essential to the production of the Volvo Penta IPS Professional Platform. Each technician requires several weeks of hands-on learning before they are fully qualified to work independently. Long cycle times at each station mean operators must develop a deep understanding of the process before achieving full proficiency.

For example, our experienced operators assess and verify contact patterns on gear teeth during assembly. This is a critical step that ensures they meet Volvo Penta’s strict durability and performance standards. The operators’ specialized training helps us achieve maximum product reliability.

Finally, how is the impact of energy and materials considered at the facility?

We have optimized existing production processes to minimize waste and avoid unnecessary infrastructure investments. Additionally, the IPS Professional Platform will be offered as a remanufactured (reman) option, reducing environmental impact and extending product life cycles.

Learn more about the Volvo Penta IPS Professional Platform.